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OUR SERVICES & SOLUTIONS

Printed Rollstock Reels

We produce custom printed rollstock reels tailored to your product and production line for use in automatic filling and packaging machines.

Reel width, winding direction, photocell position, film structure, and print design are precisely prepared according to the technical specifications of your packaging machine.

CUSTOM ROLL FILM FOR AUTOMATIC PACKAGING LINES

High Printing Quality, Uninterrupted Production Performance

Printed rollstock reels are prepared to ensure high speed, accurate winding, and stable film flow in vertical and horizontal packaging machines. It contributes to professional packaging production with a product-suited barrier structure, high sealing performance, and crisp Flexo printing quality.

Up to 8 Colors Printing Machine-Specific Winding Photocell Application Precision Slitting
BRAND PRINTED PACKAGING
BRAND PRINTED PACKAGING
BRAND PRINTED PACKAGING
01

Precision Winding

02

Accurate Photocell Position

03

Uninterrupted Machine Flow

01
HIGH PRINTING PERFORMANCE

Vibrant Colors, Sharp Graphic Details

Packaging designs are applied onto the printed roll film surface with high color accuracy and sharp details.

  • Flexo printing up to 8 colors
  • High color density
  • Sharp text and graphics
  • Corporate color matching
  • Matte and glossy surfaces
  • Metallized film options
02
PACKAGING LINE COMPATIBILITY

Custom Technical Reel Structure for Your Machine

Reels are technically prepared according to the packaging machine's traction system, winding direction, roll diameter, and photocell position.

  • Custom reel width
  • Internal and external winding options
  • Photocell mark application
  • Core diameter suitable for machine
  • Balanced reel winding
  • High-speed production compatibility
01

Product and Machine Analysis

Product structure, package dimensions, filling method, machine type, winding direction, and production speed are evaluated.

TECHNICAL ANALYSIS
02

Determining Film Structure

Suitable film and layer structure are selected based on moisture, oxygen, light, oil, temperature, and sealing requirements.

CUSTOM MATERIAL STRUCTURE
03

Pre-Press Preparation

Design is technically prepared according to print repeat, plate placement, photocell position, and package cut areas.

GRAPHICS & REPRO
04

Flexo Printing

Design is applied to the roll film surface with high printing precision and vibrant colors.

UP TO 8 COLORS PRINTING
05

Lamination

Printed film is combined with other layers providing product protection and packaging strength.

HIGH BARRIER
06

Slitting and Winding

Roll film is slit to the width suitable for the packaging line and wound into reels in the correct winding direction.

PRECISION REEL PREPARATION
PRINTED ROLLSTOCK ADVANTAGES

Robust Packaging Solution Boosting Production Speed

Printed rollstock reels provide high speed, low downtime, and consistent package quality on automatic packaging lines.

01

High Production Speed

Supports continuous and fast production on automatic packaging machines.

02

Balanced Film Flow

Thanks to precision slitting and winding, the film runs smoothly inside the machine.

03

Standard Package Dimensions

Ensures consistency in package dimensions thanks to print repeats and photocell marks.

04

High Printing Quality

Carries brand design onto the product packaging with vibrant colors and sharp graphics.

TECHNICAL REEL SPECIFICATIONS

Precision Production Suited to Your Packaging Line

01 Reel Width Custom production based on package size and machine
02 Reel Outer Diameter Reel dimension matching machine capacity
03 Core Diameter Cardboard core selection suited for machine mandrel
04 Winding Direction Technical winding options for face-in or face-out printing
05 Photocell Position Mark placement suited for cut and package length
06 Print Repeat Precise print repeat distance matching package length
WINDING DIRECTION OPTIONS

Correct Reel Winding Suited to Your Machine

The orientation of the printed surface and packaging design on the reel is determined by the operating system of the packaging machine.

01

Inside Winding (Face-In)

Winding arrangement where the printed or sealing surface faces inward on the reel.

02

Outside Winding (Face-Out)

Winding arrangement where the printed or sealing surface faces outward on the reel.

03

Right Hand Unwind

Winding option suitable for production lines where the film is fed into the machine from the right.

04

Left Hand Unwind

Winding option prepared for systems where the film is fed into the machine from the left.

AREAS OF USE

Printed Roll Film for Various Product Groups

A custom rollstock reel structure is prepared according to the product's characteristics, packaging machine, and required barrier level.

Chips and Snacks Pasta and Pulses Confectionery Products Powdered Beverages Coffee and Tea Products Frozen Foods Hygiene Products Pet Foods Spices and Powdered Foods Single-Use Products
FILM AND LAMINATION OPTIONS

Multi-Layer Structures Suited to Your Product

01

Monolayer Film

Film options suitable for basic protection and economical packaging applications.

02

Duplex (Two-Layer) Lamination

Film combination providing print protection, strength, and barrier performance.

03

Triplex (Three-Layer) Lamination

Robust packaging structure for products requiring high barrier and mechanical resistance.

04

Metallized Film

Protective film solution for products sensitive to light, moisture, and oxygen.

FUNCTIONAL APPLICATIONS

Technical Details Adding Value to Your Production Line

01 Photocell Mark Ensures accurate detection of the package cut point
02 Matte or Glossy Surface Surface finish suited to brand design
03 Transparent Window Allows the product to be visible from inside the packaging
04 Metallized Barrier Strong protection against light, moisture, and oxygen
05 Easy-Open Structure Consumer-friendly solution suited to package format
06 Custom Sealing Layer Structure suited to filling temperature and machine speed
QUALITY CONTROL POINTS

Consistent Production Quality in Every Reel

01 Color Control Verification of corporate color and print density
02 Print Repeat Control Measurement of package length and cut distance
03 Photocell Control Mark position and sensing performance
04 Slitting Control Reel width and edge alignment
05 Winding Control Balanced, tight, and non-telescopic reel structure
06 Sealing Performance Compatibility of the film structure with the packaging line
INTEGRATED PRODUCTION PROCESS

Controlled Production from Design to Reel

01 Technical Analysis
02 Graphics Preparation
03 Flexo Printing
04 Lamination
05 Slitting and Winding
06 Quality & Shipment
PRINTED ROLLSTOCK SOLUTIONS

High printing quality, precision winding, and perfect match for your packaging line.

Flexo Printing Up to 8 Colors Machine-Specific Reel Dimension Accurate Winding and Photocell High-Speed Production Compatibility
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Flat Bottom Pouch

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Quatro Pouch

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Rollstock Film

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Filling Rollstock

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Rollstock Solutions for Automatic Filling
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